Condition Monitoring Pod

$ 308.02
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Part Number:N/A

Detect machine faults faster with the Condition Monitoring Pod®or CMP®.

This multi-parameter inspection Pod lets you quickly observe oil level, color and clarity, oil aeration and foaming, corrosion, varnish, wear debris and much more. You will quickly identify root causes and symptoms of failure that would have previously gone undetected.

The Pod Sight Glass is made of the same indestructible Tritan you've come to know and love. Both indicators have Viton® O-rings to ensure a consistent seal and prevent leakage. The Luneta Pod is built to last and will save you money on lubrication costs by helping you to avoid unnecessary oil changes and machinery breakdowns. 

Stop problems before they start and get the Pod today.

CONTENTS

Specs

INSTALLATION
USAGE

Warnings & DISCLAIMERS

DOWNLOADS
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Application     Oil level ports
Threads     Varies (See Spec Sheet)
Shipping Weight     1.2 Lbs each
Recommended Temperature     -40°F to 200°F (-40°C to 93°C)
Recommended Pressure      Low pressure applications
Outdoor Compatibility      UV resistant to protect against long term sun exposure
Chemical Compatibility    Mineral and synthetic oils compatible with Viton and PMMA® 

Materials

Sight GlassTritan 
BodyAnodized Aluminum
MagnetNeodymium Rare Earth Magnet
Thread ReducerStainless steel 
Pilot tubeStainless steel
Sampling ValveZinc plated steel
O-ringsViton  
GasketViton  
  • Identify appropriate location: Identify a port hole that is positioned at the oil level of your machine. Do not install the Pod below the oil level or on pressurized systems.
  • Drop oil level: Drop the oil level of the machine below the port hole to prevent spillage during installation. 
  • Install Thread Reducer: Tightly thread the Reducer into the port hole of the machine using a wrench and thread sealer.
  • Check sample valve orientation: Insert the Gasket into the female threads of Reducer. Hand thread the Pod into Thread Reducer until it makes contact with the Gasket. Note the down direction for bending the Pilot Tube.
  • Bend pilot tube: Unthread the Pod from the Reducer and using the appropriate Tube Bender, bend the Pilot Tube down in the direction noted in the previous step. Choose a bend location and angle which best places the tip of the Pilot Tube within your machine for good sampling.
  • Install CMP: Tightly thread the Pod into the Reducer until the Gasket is fully compressed. Thread sealing paste may also be used.
  • Correct Sight Glass orientation: Thread the Corrosion Gauge into the Sight Glass port opposite the Magnetic Plug. Loosen the Locknut and rotate the Sight Glass so that the Magnetic Plug is at the bottom and the Corrosion Gauge is at the top. Hand tighten the Locknut. Note: Do NOT use thread sealer or thread locker on the Locknut. And DO NOT remove Locknut and Sight Glass unless for cleaning.
  • Add oil: Check that all threaded components are tight and then replenish the machine with oil so that the oil is level with the cross hairs on the Sight Glass.
  • The CMP is designed for use on pumps, gear boxes, hydraulic reservoirs, large vertical motors, and most other oil lubricated machinery.
  • Check the CMP Sight Glass daily to ensure optimal lubricant and machine conditions. Note any changes in oil color, clarity, level, foam, debris, etc. A change, especially a rapid one, is not a good sign.
  • Pull a sample using the attached Sampling Valve, and send it to the lab for further analysis.
  • If ferrous debris is observed on the Magnet, then your machine's components are wearing down.
  • If the Steel Indicator is corroded, then there is water in your machine and your oil's rust inhibitors have failed.
  • Shining a laser through the oil in the Sight Glass can also reveal particals and debris.
  • For use on center-line oil level ports only; Sight Glass should not be filled above the crosshair marking on the CMP during running conditions.
  • Do not use on machines with oil temperatures outside the range of -20°F (-29°C) to 200°F (94°C).
  • Do not use on machines with ambient temperatures outside the range of -20°F (-29°C) to 200°F (94°C).
  • For use with mineral and synthetic oils compatible with fluorocarbon elastomers (Viton) and acrylic plastic (PMMA).
  • Do not use on pressurized systems.
  • Not for use on moving vehicles.
  • Do not use on moving machine surfaces (e.g. reciprocating, oscillating, or rotating) or machines exposed to shock or fluid surge conditions.
  • Do not use cleaning solvents incompatible with fluorocarbon elastomers (Viton) and acrylic plastic (PMMA).
  • Do not stand on the CMP.
  • Do not use or add an additional thread reducer bushing other than the one shipped with the CMP. This will result in errors in oil level measurement.
  • Install the CMP on machine port locations that are a safe distance from moving machine parts, vehicles, and foot traffic. 
  • Luneta LLC is not responsible for for damages associated with incorrectly installing the CMP or for improper use as outlined in this manual and on the website Luneta.com.

Insight at a glance

Reliability in every drop

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1

UV Reactive Indicator

A UV reactive indicator provides an easy and accurate viewing experience.

When used in warehousing, it makes for 
2

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Fork shock absorbers are a critical component of a mountain bike's suspension system, helping to absorb impacts and vibrations from rough terrain.

Adjustable damping allows you to fine-tune the suspension to your riding style and terrain.

A good quality fork shock absorber can make a significant difference in your ride quality and overall performance on the trails.
3

Saddle Mountain bikes

Choosing the right saddle for your mountain bike is essential for a comfortable and enjoyable ride.

Saddles come in different shapes and sizes, with varying levels of padding and support. It's important to choose a saddle that fits your body shape and riding style. A saddle that is too narrow or too wide can cause discomfort, while a saddle that is too soft or too firm can also be uncomfortable.

Here we, offer saddle demos or rental programs, which allow you to try out different saddles before making a purchase. When trying out a saddle, make sure to take it on a long ride to test its comfort and support over time.

Rendering of CMP
1

Pilot Tube

Luneta's unique Pilot Tube ensures samples are taken from a consistent location every time.

This grants unprecedented accuracy when sampling. 
2

Sampling Valve

The Luneta Pod features a standard Minimess fitting for easy sampling.

Simply attach any standard probe to the valve and you can pull a sample from the live zone.
3

Thread Reducer

This unique Thread Reducer allows Pod to be installed on many standard sized ports. 

It integrates the Pod's unique size and threading into something more universal. 

If necessary, you can use an additional bushing to expand the threads again to your exact specifications. 
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4

Steel Corrosion Indicator

The steel corrosion indicator rests above the oil level to monitor for moisture in the headspace of your machine.

If it rusts or corrodes, then you know there is an issue within the equipment.

5

Tritan Sight Glass

Tritan is an incredible material, it simply does not crack or break under field conditions. 

Luneta's Sight Glasses are made with an engraved crosshair design that allows for easy oil level monitoring. 

The Sight Glass used by Pod contains the two indicators for condition monitoring.
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Magnetic Plug

The Magnetic Plug rests under the oil level of your machine and collects any ferrous debris that floats by.

If you observe particles stuck to the magnet, then you know there is a problem with the equipment.

Frequently Asked Questions

What keeps the Sight Glass in place?

The locknut provides adequate pressure to keep the Sight Glass securely in place.

Does the sampling valve have to be installed pointing up?

No! You can install the port in whatever direction makes the most sense for your operation. It will be able to dispense oil from any angle.

Why can't I purchase a Pod smaller than 1/2" diameter?

The thread reducer must be 1/2" or greater to allow for the pilot tube to pass through properly. Otherwise the oil level will not display properly.

Do I have to drain the machine to take out the indicators for viewing?

No! Luneta's patented design allows you to rotate the indicators up out of the oil so they can be removed without spilling oil.
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